Yes to the twelve-volt side, and all of it. No to anything inside the traction system. Those two sentences cover almost every telephone call about an electric vehicle, and the second one is not negotiable.
The twelve-volt battery, lighting, body modules, accessories
Not the pack, the inverter, the motor or the orange cable
Said before the vehicle is booked in, not at the counter
An electric vehicle still has an auxiliary system, and it still goes wrong
This surprises people. A battery-electric car has a conventional low-voltage battery,
conventional lighting, conventional body modules, a conventional network between them and a
conventional set of accessory circuits — and every one of those fails in the ordinary ways.
A flat twelve-volt battery on an electric car is one of the commonest faults there is, and it
strands the vehicle exactly the way it would strand anything else, because the contactors that
connect the traction pack cannot close without it.
All of that is normal work and it is done here: parasitic drain, charging of the auxiliary
battery, harness faults, connector corrosion, network faults, a camera or a tracker that was
fitted badly. A hybrid is the same picture with more of it.
What the traction system is, and why it is a different trade
The propulsion side runs at several hundred volts direct current, and direct current at that
voltage does not behave like anything else on a vehicle. It requires a specific qualification,
insulating gloves and tools rated for the job, an isolation procedure carried out in a
particular order with the vehicle locked out, and instruments meant for it. None of that is
improvised, and none of it is something to be careful about instead of trained for.
It is also a physical hazard rather than an expensive mistake. Getting a twelve-volt job wrong
costs a module. Getting this wrong is a different sentence.
Where the line sits in practice
The honest version is not "the orange cable" — although the orange cable is a good rule of
thumb and the reason it is orange. The line is the whole propulsion system: the pack and its
enclosure, the contactors, the inverter, the drive motor or motors, the on-board charger, the
DC-DC converter's high-voltage side, and every cable and connector between them.
Anything the low-voltage system does around it — telling it to wake up, reporting a fault
about it, supplying the module that supervises it — is ours. Anything carrying the traction
voltage is not, and it does not become ours because the vehicle is already on the ramp and the
job would be quick.
Not inside a traction system. We work on the twelve-volt side of electric and hybrid vehicles — the battery, the lighting, the body modules and the accessory circuits — and not inside the high-voltage traction system. Several hundred volts is a different trade with its own qualification, its own insulating equipment and its own isolation procedure, and a boundary that moves when a job gets interesting is not one.
On an electric or hybrid vehicle, we do
Twelve-volt battery, charging of it, and parasitic drain on it
Lighting, wipers, heating and ventilation controls, and every body circuit
Harness and connector repair anywhere on the low-voltage side
Network faults between low-voltage modules
Cameras, trackers, lighting and auxiliary power fitted to it, correctly this time
Bench repair of a low-voltage control unit off the vehicle
And we do not
Open, test, repair, balance or replace a traction battery pack
Work on the inverter, the drive motor or the on-board charger
Disturb any orange cable or its connectors, for any reason
Carry out a high-voltage isolation so that somebody else can work on it
Diagnose a fault stored by the traction system, beyond saying that is what it is
Who does: a workshop whose technicians hold the high-voltage
qualification nobody here holds, or the vehicle's own dealer network. We do not do that work
and we do not sub-contract it out under our own invoice.
What happens if a job crosses the line halfway through
It stops, and you get a telephone call. That is the same rule as any other job here going past
what the written note said, and it applies with more force to this one because the reason for
stopping is not commercial.
What you are left with is the hour, the measurement, and a clear statement of which side of
the line the fault is on. We do not go past it and we will not be talked past it — but knowing
which side of the line a fault sits on is itself worth having, because it saves an owner from
three more workshops looking at the wrong thing.
The twelve-volt side of an EV is ordinary work, and it is ours
Describe the symptom, or just telephone
The symptom check takes about three minutes and gives you a written summary of which circuits would be tested first and why, with the hours and the published rate against each. It is an indicative scope and not a diagnosis — nobody has seen the vehicle — but it is a better opening than a blank contact form. If you would rather skip it, the telephone works.